After the decks are on I will be adding the cockpit coaming which needs to bend in the corners. The coaming is made from strips of 6mm plywood. The forward end of the cockpit has a 15" radius, which isn't too bad, but the aft end is a 10" radius which is more than the plywood can take before snapping. So, I will need to soak the strips in boiling water for a bit to make them more pliant, then bend the appropriate section on a bending jig and allow them to cool and dry. Here's a pic of a test strip clamped to the jig. After just a few minutes in the soak it made the bend easily.
Tuesday, May 1, 2012
Sunday, April 29, 2012
Decking, paint and sundries
Saturday, March 31, 2012
Deck framing
Flipped the boat upright on Thursday and spent the weekend working on the deck framing.
Tuesday, March 6, 2012
Cradle construction
Before flipping the bull back over to finish the decks, I decided to rebuild the cradle. This cradle is in a single piece that can be bolted onto a trailer frame when the time comes.
Mast Track Installation
After 5-6 coats of paint, the masts are ready for the external track which is riveted in place with stainless steel rivets. Now I know why people spend good money on professional rivet guns. Setting stainless rivets with a cheap rivet gun is very difficult. All the tendons in my hands have been mashed to death and my forearms will be sore for a week. And that's after just one of the masts.
You can see in the pics here that the heads of the rivets stand a bit proud of the bottom of the track. That's because I ordered rivets designed for a countersunk hole. Oops. But they are snug and do not stick up enough to interfere with the sail slides, so there should be no problem. Fingers crossed.










